Yttria Stabilized Ultra-Precision ZrO2 Ceramic Components
Yttria Stabilized Ultra-Precision Technical Zirconium Oxide ZrO2 Ceramic Parts
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Yttria Stabilized Ultra-Precision ZrO2 Ceramic Components
The main features of zirconia ceramic parts
1.High density: over 6 g/cm3, which makes it the densest body of the ceramic products
2.High hardness: over 9 on Mohs scale, diamond being 10, with a satin-smooth surface finish
3.High toughness: over 1200 MPa, approx. 4 times in comparison with 95% alumina
4. Excellent wear resistance, it’s much better than aluminum oxide ceramics with a longer life cycle
5. Low thermal conductivity: less than 3 W/m.k at ambient temperature, so it’s an ideal thermal material
6. Good chemical and corrosion resistance, it’s equivalent to above 99% alumina
Yttria Stabilized Ultra-Precision ZrO2 Ceramic Components
The specification of ceramic parts
Material option | Zirconia (ZrO2), Alumina(Al2O3), Silicon carbide(SiO2), Silicon nitride(Si3N4) |
Forming methods | Dry pressed, Ceramic injection molding, Hot pressed, ISO pressed |
Specification | OD can be from 1 to 50mm, length can be from 10mm to 800mm |
Precision processing | CNC machining, Precision grinding, Polishing, Lapping, |
Tolerance | The tolerance of OD and ID can be 0.001mm, the tolerance of length can be 0.001mm |
Key parameters | Roughness to be 0.02mm, Parallelism to be 0.001mm |
Surface quality | Free of cracks, foreign contamination, mirror surface better than Ra0.1 |
The description of zirconia ceramic parts
Zirconia ceramic parts are made of zirconium oxide ceramics which is a kind of strongest technical ceramic material with exceptional strength, high toughness, and superb reliability. These outstanding characteristics result in excellent resistance to wear and corrosion.
We have been offering a selection of partially stabilized zirconia, including Y-TZP( yttria-stabilized), MSZ ( magnesia stabilized ), CSZ- (ceria stabilized). Each stabilized zirconia provides unique and specific properties that meet the demands of extreme applications found in many industries.
With our production capability through CNC, precision grinding machines, we are able to provide many different levels of precision zirconia ceramic parts to meet customers’ high precision assembly needs.
Yttria Stabilized Ultra-Precision ZrO2 Ceramic Components
Datasheet of Technical ceramics
Property | Units | Material | ||||
99.5% alumina | 99% alumina | 95% alumina | ZrO2 (Y-TZP) | ZrO2 | ||
Density | g/cm3 | ≥3.85 | ≥3.80 | ≥3.60 | ≥5.95 | ≥5.72 |
Water absorption | % | 0 | 0 | 0 | 0 | 0 |
Hardness | HV | 1700 | 1700 | 1500 | 1300 | 900 |
Flexural strength | Mpa | ≥379 | ≥338 | ≥320 | ≥1200 | ≥1200 |
Compressive strength | Mpa | ≥2240 | ≥2240 | ≥2000 | ≥1990 | 1750 |
Fracture toughness | Mpa m1/2 | 4-5 | 4-5 | 3-4 | 6.5-8 | 11 |
Max. service temperature | ºC | 1675 | 1600 | 1450 | 1000 | |
CTE | 1×10 -6 /ºC | 6.5~8.0 | 6.2~8.0 | 5.0~8.0 | 8.0~9.5 | 10.2 |
Thermal shock | T(ºC) | ≥250 | ≥200 | ≥220 | ≥300 | 350 |
Thermal conductivity(25ºC) | W/m.k | 30 | 29 | 24 | 3 | 3 |
Volume resistivity | ohm.cm | |||||
25ºC | >1 x 10 14 | >1 x 10 14 | >1 x 10 14 | >1 x 10 11 | >1 x 10 11 | |
300ºC | 1 x 10 12 | 8 x 10 11 | 10 12 -10 13 | 1 x 10 10 | 1 x 10 10 | |
500ºC | 5 x 10 10 | 2 x 10 9 | 1 x 10 9 | 1 x 10 6 | 1 x 10 6 | |
Insulation strength | KV/mm | 19 | 18 | 18 | 17 | 20 |
Dielectric constant(1Mhz) | (E) | 9.7 | 9.5 | 9.5 | 29 | 28 |